Technical guideFree to read2014

Alternator winding pitch and power system design

Cummins · Rich Scroggins, David Matuseski

Cummins Power Topic #5981 (Rich Scroggins and David Matuseski, 2014) explains how alternator winding pitch shapes harmonic content and how to choose between 2/3 and 5/6 pitch. It yields a direct rule for four-wire low-voltage systems in data centres.

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Overview

The paper defines pitch factor as Kp = cos(N x 180 x (1 - pitch)/2), with N the harmonic order. Table 1 gives Kp for 2/3 pitch as 0.87 at the fundamental, 0.00 at the 3rd and 0.87 at the 5th and 7th; for 5/6 pitch the values are 0.97, 0.71, 0.26 and 0.26. A 2/3 pitch winding therefore generates no triplen harmonics (3rd, 9th, 15th, 21st).

The conclusion is a selection rule: 2/3 pitch for all four-wire distribution systems, and 5/6 pitch where no neutral is distributed, typical of MV and HV plants. The trade-off is capacity: a 5/6 pitch winding yields about 97% of full-pitch fundamental voltage against about 87% for 2/3, so it extracts more kVA from the same frame.

The final part covers paralleling alternators of different pitch. It is allowed provided circulating neutral current is mitigated, with reactors or resistors in the neutral leg or neutral switching; Figures 8-11 show these arrangements.

Key points

  1. Pitch factor: Kp = cos(N x 180 x (1 - pitch)/2).
  2. 2/3 pitch Kp: fundamental 0.87, 3rd 0.00, 5th and 7th 0.87.
  3. 5/6 pitch Kp: 0.97, 0.71, 0.26, 0.26.
  4. 2/3 pitch produces no triplen harmonics (3rd, 9th, 15th, 21st).
  5. Recommendation: 2/3 pitch on all 4-wire systems; 5/6 acceptable without a distributed neutral (most MV/HV).
  6. 5/6 pitch gives about 97% fundamental voltage versus about 87% for 2/3, hence more kVA per frame.
  7. Different-pitch alternators can be paralleled if circulating neutral current is handled by neutral reactors or neutral switching.

Using it in design

  • Add a windingPitch field to the alternator catalog and require 2/3 pitch (or flag) for LV 4-wire generator systems.
  • When sets of different pitch with bonded neutrals are paralleled, raise a warning and suggest a neutral reactor or 3-pole isolation.
  • Accept 5/6 pitch for MV plants with delta transformer primaries.

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Who should read it

Electrical engineers specifying generators and alternators, especially for four-wire LV standby systems.

Related standards

  • IEC 60034-1
  • NEMA MG 1

Publication details

Authors
Rich Scroggins; David Matuseski
Publisher
Cummins
Year
2014
Document number
Power Topic #5981
Document language
English
Source type
Manufacturer
Access
Free to read
Licence
Copyright retained; citation only — the publisher’s terms apply to the original document

Citation

Rich Scroggins; David Matuseski (2014). Alternator winding pitch and power system design. Cummins. Power Topic #5981. https://mart.cummins.com/imagelibrary/data/assetfiles/0056601.pdf

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