Research paperPDF2026

Techno-Economic Comparison of Data Center Cooling Using Magnetic Bearing Chillers and Aquifer Thermal Energy Storage

Energies (MDPI AG) · Apurva Malpure, Andrew Stumpf et al.

An hourly techno-economic comparison of three chilled-water plants for the same data-centre IT load profile: a water-cooled centrifugal chiller baseline, magnetic-bearing chillers (MBC), and MBC with a screening-level aquifer thermal energy storage (ATES) discharge.

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Overview

Data centres are large and rapidly growing electricity consumers, and cooling systems account for a substantial share of their energy demand. The study presents a climate-sensitive, hourly techno-economic comparison of three cooling configurations under consistent operating assumptions. All share a waterside economiser and two 4058 kW chillers, and Phoenix and Fairbanks bracket US cooling climates. The plant uses 7 °C chilled-water supply with a 5 K delta-T, and a cooling tower with a 4 K approach and a 2 °C minimum condenser-water temperature.

Phoenix baseline operating modes: 204 h full free cooling, 1748 h partial free cooling and 6808 h mechanical only; Fairbanks: 5350 h, 1297 h and 2113 h. MBC cut annual cooling electricity from 1169.4 to 957.4 MWh in Phoenix (18.1%) and from 361.6 to 319.4 MWh in Fairbanks (11.7%). Cooling-only PUE' was 1.095 (baseline) and 1.078 (MBC) in Phoenix, and 1.029 and 1.026 in Fairbanks.

With a premium capex of USD 123,527, MBC paid back in 5.8 years in Phoenix but 36.6 years in Fairbanks. Peak cooling demand fell by 119.4 kW and 71.6 kW respectively. MBC+ATES gave no extra electricity savings over MBC-only, and its better discounted savings disappear (NPV negative) if its O&M is set equal to MBC-only.

Limits: the authors stress that the ATES case is a simplified screening scenario and that results depend on tariff and O&M assumptions; ATES should not be read as a complete seasonal design or full techno-economic assessment. Only two climates were examined.

Key points

  1. The plant uses 7 °C chilled-water supply with a 5 K delta-T, and a cooling tower with a 4 K approach and a 2 °C minimum condenser-water temperature; tower water temperature = max(outdoor wet-bulb + approach, minimum).
  2. Phoenix baseline operating modes: 204 h full free cooling, 1748 h partial free cooling and 6808 h mechanical only; Fairbanks: 5350 h, 1297 h and 2113 h.
  3. MBC cut annual cooling electricity from 1169.4 to 957.4 MWh in Phoenix (18.1%) and from 361.6 to 319.4 MWh in Fairbanks (11.7%).
  4. Cooling-only PUE' was 1.095 (baseline) and 1.078 (MBC) in Phoenix, and 1.029 and 1.026 in Fairbanks.
  5. With a premium capex of USD 123,527, MBC paid back in 5.8 years in Phoenix but 36.6 years in Fairbanks; peak cooling demand fell by 119.4 kW and 71.6 kW.
  6. MBC+ATES gave no extra electricity savings over MBC-only; its better discounted savings disappear (NPV negative) if its O&M is set equal to MBC-only.

Using it in design

  • Evaluate magnetic-bearing chiller investment by climate: payback was 5.8 years in a hot climate relying more on mechanical cooling, 36.6 years in a cold climate dominated by free cooling.
  • Model chiller staging and operating modes (full, partial free cooling, mechanical) hourly and report cooling-only PUE and peak demand.
  • Show storage-option savings such as ATES with sensitivity to O&M and tariff assumptions; NPV turned negative when O&M was equalised.

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Who should read it

Designers and investment decision makers comparing chilled-water plant chiller technology and storage options techno-economically.

Document contents

  1. 1. Introduction
  2. 2. Materials and Methods (2.1 Assumptions and Boundary Conditions, 2.2 System Description, 2.3 Data Inputs and Parameters: weather and humidity data, IT load profile, indoor environmental conditions; 2.4 Chiller and Auxiliary Power Model, 2.5 ATES Dispatch and Storage Balance, 2.6 Hourly Simulation Workflow, 2.7 Financial Evaluation, 2.8 Model Verification and Quality Assurance)
  3. 3. Results (3.1 Energy Performance: operating modes, energy consumption and PUE'; 3.2 Economic Performance)
  4. 4. Discussion (4.1 Benchmarking Against Previous Studies, 4.2 Limitations and Future Work)
  5. 5. Conclusions

Related standards

  • ASHRAE 90.4
  • ASHRAE TC9.9 Thermal Guidelines

Read the document

magnetic-bearing-chiller-ates-dc-cooling-2026.pdf

PDF · 1.2 MB · English

CC BY 4.0 — share with attribution

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Publication details

Authors
Apurva Malpure; Andrew Stumpf; Upasana Pandey; Yu-Feng Lin; Craig Bradshaw
Publisher
Energies (MDPI AG)
Year
2026
Volume
19
Issue
17
Pages
3947
Document language
English
Source type
Scientific
Access
Open licence — downloadable
Licence
CC BY 4.0 — share with attribution
Licence evidence
www.mdpi.com
Original licence note

p.1 states the article is open access under the Creative Commons Attribution (CC BY) licence.

Citation

Apurva Malpure; Andrew Stumpf; Upasana Pandey; Yu-Feng Lin; Craig Bradshaw (2026). Techno-Economic Comparison of Data Center Cooling Using Magnetic Bearing Chillers and Aquifer Thermal Energy Storage. Energies (MDPI AG). 19(17), 3947. https://doi.org/10.3390/en19173947

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